{"id":948,"date":"2019-09-19T11:15:45","date_gmt":"2019-09-19T08:15:45","guid":{"rendered":"https:\/\/metallsmaster.ru\/?p=948"},"modified":"2020-11-02T09:52:08","modified_gmt":"2020-11-02T06:52:08","slug":"elektroshlakovaya-svarka-metalla","status":"publish","type":"post","link":"https:\/\/metallsmaster.pro\/fr\/soudage-a-larc-electrique-des-metaux-2\/","title":{"rendered":"Soudage sous laitier \u00e9lectroconducteur des m\u00e9taux"},"content":{"rendered":"<p>Le soudage sous laitier \u00e9lectroconducteur est id\u00e9al pour le soudage de pi\u00e8ces \u00e9paisses, de 15 mm \u00e0 600 mm, voire plus. Cette technologie de soudage consiste \u00e0 chauffer la zone de fusion gr\u00e2ce \u00e0 la chaleur d&#039;un bain de laitier chauff\u00e9 par un courant \u00e9lectrique. Le laitier offre une excellente protection de la zone de solidification contre l&#039;oxydation et l&#039;hydrog\u00e8ne, qui peuvent avoir des effets n\u00e9fastes. L&#039;hydrog\u00e8ne pr\u00e9sent dans le m\u00e9tal peut provoquer des fissures\u00a0; une protection est donc essentielle lors de la fusion du m\u00e9tal.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-949 aligncenter\" src=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/09\/\u042d\u043b\u0435\u043a\u0442\u0440\u043e\u0448\u043b\u0430\u043a\u043e\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u043c\u0435\u0442\u0430\u043b\u043b\u0430-\u0441\u0445\u0435\u043c\u0430.webp\" alt=\"Sch\u00e9ma de soudage des m\u00e9taux sous laitier \u00e9lectroconducteur\" width=\"221\" height=\"228\" srcset=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/09\/\u042d\u043b\u0435\u043a\u0442\u0440\u043e\u0448\u043b\u0430\u043a\u043e\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u043c\u0435\u0442\u0430\u043b\u043b\u0430-\u0441\u0445\u0435\u043c\u0430.webp 221w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/09\/\u042d\u043b\u0435\u043a\u0442\u0440\u043e\u0448\u043b\u0430\u043a\u043e\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u043c\u0435\u0442\u0430\u043b\u043b\u0430-\u0441\u0445\u0435\u043c\u0430-184x190.webp 184w\" sizes=\"auto, (max-width: 221px) 100vw, 221px\" \/><\/p>\n<p>Le proc\u00e9d\u00e9 de soudage sous laitier \u00e9lectroconducteur est unique car il ne n\u00e9cessite pas d&#039;arc de soudage. Il exploite la chaleur g\u00e9n\u00e9r\u00e9e par le passage du courant de soudage \u00e0 travers le laitier en fusion, conducteur du courant. Les deux pi\u00e8ces \u00e0 souder sont d&#039;abord assembl\u00e9es \u00e0 l&#039;aide de pinces sp\u00e9ciales. Une \u00e9lectrode est ins\u00e9r\u00e9e dans le joint. L&#039;\u00e9lectrode, aliment\u00e9e \u00e0 400 A, est immerg\u00e9e dans le bain de laitier, chauffant intens\u00e9ment le laitier jusqu&#039;\u00e0 ce que sa temp\u00e9rature d\u00e9passe le point de fusion du m\u00e9tal. Les bords m\u00e9talliques fondent alors, cr\u00e9ant une soudure solide. Le laitier fait alors office de soudure.<\/p>\n\n\t<!--<div class='top-banner-pages'>\t\n\n\t<\/div>--->\n\t\n<p>Le soudage s&#039;effectue verticalement de bas en haut. \u00c0 mesure que la soudure se solidifie, l&#039;unit\u00e9 de soudage se d\u00e9place vers le haut, laissant un cordon de soudure. La vitesse d&#039;avance optimale de l&#039;\u00e9lectrode est s\u00e9lectionn\u00e9e afin de maintenir constant l&#039;\u00e9cart entre la pointe de l&#039;\u00e9lectrode et la surface du bain de fusion. Cette m\u00e9thode de soudage permet de souder des \u00e9paisseurs de m\u00e9tal illimit\u00e9es. Le flux est ajout\u00e9 progressivement au fur et \u00e0 mesure de la soudure. Les glissi\u00e8res du cristallisoir en cuivre, refroidies \u00e0 l&#039;eau, se d\u00e9placent avec l&#039;unit\u00e9 de soudage. L&#039;unit\u00e9 se d\u00e9place \u00e0 une vitesse de 1 \u00e0 1,2 m\/h.<\/p>\n<h2>Avantages et quelques caract\u00e9ristiques du soudage sous laitier \u00e9lectroconducteur<\/h2>\n<p>Le soudage sous laitier \u00e9lectroconducteur produit un cordon de soudure tr\u00e8s r\u00e9sistant, capable de supporter de lourdes charges. Cette r\u00e9sistance est due au d\u00e9placement de l&#039;hydrog\u00e8ne dans le bain de fusion, ce qui alt\u00e8re sa r\u00e9sistance. Les propri\u00e9t\u00e9s m\u00e9caniques sont excellentes. Lorsque la source de chaleur est retir\u00e9e, le refroidissement et la solidification se produisent \u00e0 la base de la soudure, commen\u00e7ant par les grains partiellement fondus du m\u00e9tal de base et progressant vers la soudure le long de la ligne de fusion.<\/p>\n\n<!---<div class='top-banner-pages'>\n\n<\/div>-->\n\n\t\n<p>Lors du soudage, la structure de la zone affect\u00e9e par la soudure (ZAT) et, par cons\u00e9quent, les propri\u00e9t\u00e9s du m\u00e9tal sont l\u00e9g\u00e8rement modifi\u00e9es. Cela n&#039;entra\u00eene aucune d\u00e9formation structurelle du produit.<\/p>\n<p>Le soudage sous laitier \u00e9lectroconducteur des m\u00e9taux pr\u00e9sente les avantages suivants :<\/p>\n<ul>\n<li>l&#039;\u00e9paisseur des produits \u00e0 souder est tr\u00e8s importante ;<\/li>\n<li>Vous pouvez souder diff\u00e9rents m\u00e9taux : fonte, acier, cuivre, titane, aluminium et leurs alliages ;<\/li>\n<li>soudage en une seule passe;<\/li>\n<li>pas besoin d&#039;enlever les scories ;<\/li>\n<li>il n&#039;est pas n\u00e9cessaire de pr\u00e9parer la pi\u00e8ce (chanfreiner les bords) ;<\/li>\n<li>une ou plusieurs \u00e9lectrodes en fil peuvent \u00eatre utilis\u00e9es ;<\/li>\n<li>obtention d&#039;une soudure de haute qualit\u00e9 avec d&#039;excellentes propri\u00e9t\u00e9s m\u00e9caniques.<\/li>\n<\/ul>\n<p>Inconv\u00e9nients du soudage sous laitier \u00e9lectrolytique des m\u00e9taux :<\/p>\n<ul>\n<li>ne peut cuire que verticalement ;<\/li>\n<li>Apr\u00e8s le soudage de certains m\u00e9taux, les propri\u00e9t\u00e9s m\u00e9caniques de la zone affect\u00e9e thermiquement changent, fragilisant le m\u00e9tal, un traitement thermique suppl\u00e9mentaire est donc n\u00e9cessaire.<\/li>\n<\/ul>\n<p>Le soudage sous laitier \u00e9lectrolytique est donc une m\u00e9thode appropri\u00e9e pour obtenir le r\u00e9sultat souhait\u00e9.<\/p>","protected":false},"excerpt":{"rendered":"<p>Le soudage sous laitier \u00e9lectroconducteur est id\u00e9al pour souder des pi\u00e8ces \u00e9paisses de 15 mm \u00e0\u2026<\/p>","protected":false},"author":1,"featured_media":950,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-948","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-svarka-metallov"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 5.0.1.1 - aioseo.com -->\n\t<meta name=\"description\" content=\"\u0412 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