{"id":147,"date":"2018-01-02T11:01:59","date_gmt":"2018-01-02T08:01:59","guid":{"rendered":"https:\/\/metallsmaster.ru\/?p=147"},"modified":"2020-11-02T12:03:29","modified_gmt":"2020-11-02T09:03:29","slug":"indukcionnaya-svarka","status":"publish","type":"post","link":"https:\/\/metallsmaster.pro\/it\/saldatura-a-induzione\/","title":{"rendered":"Saldatura a induzione dei metalli, principio di funzionamento della tecnologia e principi di base per il lavoro"},"content":{"rendered":"<p><strong>Saldatura a induzione dei metalli\u00a0<\/strong>Si tratta di un metodo di trattamento termico del metallo in cui il pezzo viene riscaldato per induzione elettromagnetica, con conseguente compressione. Per questo processo vengono utilizzate correnti ad alta frequenza, da decine di Hz a centinaia di kHz, che risultano pi\u00f9 comode da introdurre nel metallo. Nella pratica, questo tipo di corrente, fornita da generatori a macchina o a tubo sottovuoto, viene sempre utilizzato. Questo tipo di saldatura dura solo pochi secondi perch\u00e9 il processo di riscaldamento non \u00e8 correlato allo spessore del materiale o alla sua conduttivit\u00e0 termica. Il consumo di energia \u00e8 pi\u00f9 economico perch\u00e9 il calore viene generato sulle superfici da unire.<\/p>\n<p>Questo tipo di saldatura \u00e8 spesso utilizzato nella produzione di tubi in acciaio. Poich\u00e9 i tubi in acciaio hanno un&#039;elevata resistenza induttiva, la corrente ad alta frequenza non si diffonde lungo il perimetro e i tubi vengono crimpati e saldati. <strong>Saldatura a induzione dei metalli<\/strong>, vale a dire i tubi, viene eseguito posizionando le parti nell&#039;induttore.<\/p>\n\n\t<!--<div class='top-banner-pages'>\t\n\n\t<\/div>--->\n\t\n<p>Quando i pezzi da saldare attraversano l&#039;induttore, nel giunto vengono indotte correnti parassite, che scorrono in direzione opposta alla corrente nell&#039;induttore. Lungo il loro percorso, le correnti incontrano la fessura del giunto e sono dirette verso di essa. La corrente si concentra principalmente nelle aree superficiali da saldare, riscaldando rapidamente il metallo alla temperatura di saldatura richiesta.<\/p>\n<p>Le apparecchiature per questo tipo di saldatura hanno diverse applicazioni, ma il loro principio di funzionamento si basa sull&#039;applicazione di corrente al metallo per riscaldarlo e saldarlo o brasarlo nel punto desiderato, ottenendo questo risultato in modo rapido e affidabile. Le apparecchiature a induzione Termomaccin sono diffuse nella produzione di tubi. Sono progettate per la ricottura e la saldatura di tubi lisci e nervati in acciaio al carbonio e inossidabile, nonch\u00e9 per la formatura a caldo delle estremit\u00e0, la ricottura di tubi per refrigerazione e la ricottura delle estremit\u00e0 di tubi idroformati.<\/p>\n<p><strong>Saldatura a induzione dei metalli <\/strong>include lo schema operativo di base:<\/p>\n<ul>\n<li>i bordi delle saldature devono essere puliti fino a renderli lucidi, anche se \u00e8 ammessa la presenza di calcare;<\/li>\n<li>Per aumentare l&#039;effetto riscaldante, nel pezzo tubolare viene introdotto un nucleo magnetico in ferrite;<\/li>\n<li>Viene fornita una corrente, possibilmente fino a centinaia di kHz, per riscaldare fortemente il metallo.<\/li>\n<\/ul>\n\n<!---<div class='top-banner-pages'>\n\n<\/div>-->\n\n\t\n<p>Lo spessore dei tubi saldati varia da 0,5 a 15 mm per acciai ad alto e basso tenore di carbonio. Viene utilizzato anche per leghe inossidabili e resistenti agli acidi, tubi in rame, bronzo, ottone e componenti in lega di alluminio. \u00c8 importante notare che con l&#039;aumentare del diametro del tubo, l&#039;efficienza degli induttori esterni diminuisce significativamente. L&#039;utilizzo di induttori interni riduce le perdite all&#039;interno del tubo grezzo. La saldatura a induzione \u00e8 un&#039;eccellente alternativa alla saldatura ad arco e a resistenza nella produzione industriale. Viene utilizzata nell&#039;ingegneria meccanica, nelle strutture edilizie, nella produzione petrolifera e nell&#039;industria del gas.<\/p>\n<p>Vantaggi <strong>saldatura a induzione dei metalli<\/strong>:<\/p>\n<ul>\n<li>la velocit\u00e0 di riscaldamento del metallo, che dura diversi secondi;<\/li>\n<li>aumento della durata di vita dell&#039;induttore;<\/li>\n<li>la saldatura \u00e8 pulita, non ci sono graffi;<\/li>\n<li>metodo di saldatura altamente automatizzato.<\/li>\n<\/ul>\n<p>Gli svantaggi sono i seguenti:<\/p>\n<ul>\n<li>\u00c8 difficile mantenere una distanza uniforme tra l&#039;induttore e la superficie del pezzo;<\/li>\n<li>difficolt\u00e0 nel concentrare il riscaldamento nella zona di saldatura stessa;<\/li>\n<li>elevato consumo di energia elettrica.<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-148 size-full aligncenter\" src=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2018\/01\/maxresdefault.webp\" alt=\"Saldatura a induzione, saldatura a induzione di metalli\" width=\"1280\" height=\"720\" srcset=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2018\/01\/maxresdefault.webp 1280w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2018\/01\/maxresdefault-300x169.webp 300w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2018\/01\/maxresdefault-768x432.webp 768w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2018\/01\/maxresdefault-1024x576.webp 1024w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2018\/01\/maxresdefault-254x143.webp 254w\" sizes=\"auto, (max-width: 1280px) 100vw, 1280px\" \/><\/p>","protected":false},"excerpt":{"rendered":"<p>La saldatura a induzione dei metalli prevede un metodo di trattamento termico del metallo in cui il pezzo in lavorazione viene riscaldato da\u2026<\/p>","protected":false},"author":1,"featured_media":148,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-147","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-svarka-metallov"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 5.0.1.1 - aioseo.com -->\n\t<meta name=\"description\" content=\"\u0418\u043d\u0434\u0443\u043a\u0446\u0438\u043e\u043d\u043d\u0430\u044f \u0441\u0432\u0430\u0440\u043a\u0430 \u043c\u0435\u0442\u0430\u043b\u043b\u043e\u0432, \u0442\u0435\u0445\u043d\u043e\u043b\u043e\u0433\u0438\u044f \u0432\u044b\u043f\u043e\u043b\u043d\u0435\u043d\u0438\u044f, \u043e\u0431\u043e\u0440\u0443\u0434\u043e\u0432\u0430\u043d\u0438\u0435 \u0438 \u0441\u0445\u0435\u043c\u0430 \u0440\u0430\u0431\u043e\u0442\u044b, \u0442\u0430\u043a\u0436\u0435 \u043e\u043f\u0438\u0441\u0430\u043d\u044b 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