{"id":837,"date":"2019-04-08T22:58:52","date_gmt":"2019-04-08T19:58:52","guid":{"rendered":"https:\/\/metallsmaster.ru\/?p=837"},"modified":"2020-11-02T10:00:59","modified_gmt":"2020-11-02T07:00:59","slug":"elektronno-luchevaya-svarka","status":"publish","type":"post","link":"https:\/\/metallsmaster.pro\/pt\/soldagem-por-feixe-de-eletrons\/","title":{"rendered":"Soldagem por feixe de el\u00e9trons: tecnologia, equipamento, caracter\u00edsticas e princ\u00edpio de funcionamento"},"content":{"rendered":"<p>Este m\u00e9todo de soldagem surgiu em 1958. A soldagem por feixe de el\u00e9trons permite a soldagem de metais. A soldagem por feixe de el\u00e9trons envolve a uni\u00e3o de dois metais em suas jun\u00e7\u00f5es. \u00c9 realizada a v\u00e1cuo e solda pe\u00e7as de uma ampla variedade de designs e tamanhos, produzindo uma solda altamente polida.<\/p>\n<p>A energia cin\u00e9tica dos el\u00e9trons coletados em um feixe de el\u00e9trons, formado por um dispositivo especial, \u00e9 usada para unir metais. O metal \u00e9 soldado usando um feixe pulsado. Este feixe tem uma densidade de energia muito alta e a frequ\u00eancia do pulso varia de 100 a 500 Hz. \u00c9 usado para soldar metais vol\u00e1teis, como magn\u00e9sio e alum\u00ednio. Com esses par\u00e2metros, a profundidade de penetra\u00e7\u00e3o aumenta. Metais de diversas espessuras podem ser soldados, mas o tipo de metal, sua espessura e estrutura devem sempre ser levados em considera\u00e7\u00e3o.<\/p>\n\n\t<!--<div class='top-banner-pages'>\t\n\n\t<\/div>--->\n\t\n<p>Chapas finas tamb\u00e9m podem ser unidas com sucesso, mas um teste \u00e9 realizado antes do processo de soldagem para estabelecer corretamente a rela\u00e7\u00e3o pausa-pulso. A dissipa\u00e7\u00e3o de calor durante as pausas ajuda a reduzir o tamanho da zona afetada pelo calor. Ao soldar pe\u00e7as pequenas, \u00e9 crucial que o feixe atinja com precis\u00e3o a largura estreita da costura, portanto, a posi\u00e7\u00e3o do feixe \u00e9 verificada primeiro em uma amostra de teste. O feixe deve atingir precisamente a costura a ser unida, nem muito baixa nem muito alta, caso contr\u00e1rio, a uni\u00e3o n\u00e3o produzir\u00e1 um resultado de alta qualidade. Os par\u00e2metros do feixe s\u00e3o verificados por meio de um experimento de processo. Em seguida, \u00e9 realizada a soldagem em s\u00e9rie de todas as pe\u00e7as necess\u00e1rias.<\/p>\n<p>Na soldagem por feixe de el\u00e9trons, o pr\u00f3prio feixe ou a pe\u00e7a de trabalho \u00e9 movimentado por meio de um sistema de deflex\u00e3o. Este sistema permite que o feixe oscile transversalmente e ao longo da solda, bem como em trajet\u00f3rias mais complexas. Unidades de baixa e alta tens\u00e3o est\u00e3o dispon\u00edveis. As unidades de baixa tens\u00e3o s\u00e3o utilizadas para soldar espessuras de metal de 0,5 mm ou mais, enquanto as unidades de alta tens\u00e3o s\u00e3o utilizadas para metais mais espessos.<\/p>\n\n<!---<div class='top-banner-pages'>\n\n<\/div>-->\n\n\t\n<p>O v\u00e1cuo criado na soldagem por feixe de el\u00e9trons reduz significativamente a perda de energia cin\u00e9tica dos el\u00e9trons devido a colis\u00f5es com mol\u00e9culas de g\u00e1s de ar e fornece prote\u00e7\u00e3o t\u00e9rmica e qu\u00edmica para o c\u00e1todo no canh\u00e3o de el\u00e9trons. O v\u00e1cuo \u00e9 de aproximadamente 10-4 a 10-6 mmHg. A penetra\u00e7\u00e3o do metal ocorre principalmente devido \u00e0 press\u00e3o do feixe de el\u00e9trons, ao calor liberado dentro do metal s\u00f3lido e \u00e0 poderosa press\u00e3o do metal em evapora\u00e7\u00e3o. A qualidade e o tipo de processamento do feixe dependem das propriedades termof\u00edsicas do material, dos par\u00e2metros do feixe e da dura\u00e7\u00e3o do pulso, mas s\u00e3o independentes das propriedades mec\u00e2nicas do material. Portanto, a soldagem por feixe de el\u00e9trons pode processar quartzo, cer\u00e2mica e pedras preciosas. \u00c9 usada com sucesso para soldar metais refrat\u00e1rios, bem como metais usados nas ind\u00fastrias aeron\u00e1utica e de instrumentos. Dependendo do tamanho da c\u00e2mara de v\u00e1cuo, \u00e9 poss\u00edvel unir pe\u00e7as espessas.<\/p>\n<p>Vantagens da soldagem por feixe de el\u00e9trons:<\/p>\n<ul>\n<li>\u00c9 poss\u00edvel soldar pe\u00e7as com espessura de 0,1 a 200 mm em uma \u00fanica passagem e, em diferentes condi\u00e7\u00f5es, at\u00e9 pe\u00e7as mais espessas;<\/li>\n<li>o processo \u00e9 econ\u00f4mico, exigindo de 10 a 15 vezes menos energia do que a soldagem a arco;<\/li>\n<li>n\u00e3o h\u00e1 satura\u00e7\u00e3o de g\u00e1s do metal, o que d\u00e1 resist\u00eancia \u00e0 solda;<\/li>\n<li>soldas de alta qualidade, penetra\u00e7\u00e3o profunda de metal.<\/li>\n<\/ul>\n<p>Desvantagens deste tipo de soldagem:<\/p>\n<ul>\n<li>na raiz da costura \u00e0s vezes h\u00e1 uma costura malpassada;<\/li>\n<li>fixa\u00e7\u00e3o na c\u00e2mara de trabalho para criar v\u00e1cuo.<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-839 aligncenter\" src=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/04\/\u044d\u043b\u0435\u043a\u0442\u0440\u043e\u043d\u043d\u043e-\u043b\u0443\u0447\u0435\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u0441\u0445\u0435\u043c\u0430.png\" alt=\"diagrama de soldagem por feixe de el\u00e9trons\" width=\"270\" height=\"186\" srcset=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/04\/\u044d\u043b\u0435\u043a\u0442\u0440\u043e\u043d\u043d\u043e-\u043b\u0443\u0447\u0435\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u0441\u0445\u0435\u043c\u0430.png 270w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/04\/\u044d\u043b\u0435\u043a\u0442\u0440\u043e\u043d\u043d\u043e-\u043b\u0443\u0447\u0435\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u0441\u0445\u0435\u043c\u0430-254x175.png 254w\" sizes=\"auto, (max-width: 270px) 100vw, 270px\" \/><\/p>","protected":false},"excerpt":{"rendered":"<p>Este m\u00e9todo de soldagem surgiu pela primeira vez em 1958. Utilizando um feixe de el\u00e9trons, \u00e9 poss\u00edvel produzir\u2026<\/p>","protected":false},"author":1,"featured_media":838,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-837","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-svarka-metallov"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 5.0.1.1 - aioseo.com -->\n\t<meta name=\"description\" content=\"\u041a\u0430\u043a \u043f\u0440\u043e\u0432\u043e\u0434\u0438\u0442\u0441\u044f \u044d\u043b\u0435\u043a\u0442\u0440\u043e\u043d\u043d\u043e-\u043b\u0443\u0447\u0435\u0432\u0430\u044f \u0441\u0432\u0430\u0440\u043a\u0430, \u0435\u0435 \u043f\u0440\u0435\u0438\u043c\u0443\u0449\u0435\u0441\u0442\u0432\u0430, \u0430 \u0442\u0430\u043a\u0436\u0435 \u043d\u0435\u0434\u043e\u0441\u0442\u0430\u0442\u043a\u0438.\" \/>\n\t<meta name=\"robots\" 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