{"id":905,"date":"2019-05-01T14:33:55","date_gmt":"2019-05-01T11:33:55","guid":{"rendered":"https:\/\/metallsmaster.ru\/?p=905"},"modified":"2020-11-02T09:55:50","modified_gmt":"2020-11-02T06:55:50","slug":"ultrazvukovaya-svarka","status":"publish","type":"post","link":"https:\/\/metallsmaster.pro\/pt\/soldagem-ultrassonica\/","title":{"rendered":"Soldagem ultrass\u00f4nica"},"content":{"rendered":"<p>A soldagem ultrass\u00f4nica solda metais usando vibra\u00e7\u00f5es ultrass\u00f4nicas como fonte de energia. Este tipo de soldagem pode ser usado tanto para metais quanto para materiais n\u00e3o met\u00e1licos. \u00c9 usado em soldagem por costura, ponto e contorno. Neste caso, s\u00e3o usadas vibra\u00e7\u00f5es mec\u00e2nicas longitudinais e de flex\u00e3o. A soldagem ultrass\u00f4nica solda metais usando vibra\u00e7\u00f5es ultrass\u00f4nicas com uma frequ\u00eancia de 20-60 kHz. Essas vibra\u00e7\u00f5es s\u00e3o geradas pela aplica\u00e7\u00e3o de corrente de um gerador ultrass\u00f4nico ao enrolamento de um transdutor magnetostritivo, que \u00e9 montado a partir de placas finas de 0,1-0,2 mm. O material dessas placas permite mudan\u00e7as nas dimens\u00f5es geom\u00e9tricas quando exposto a um campo magn\u00e9tico alternado. Direcionar o campo magn\u00e9tico ao longo da pilha de placas facilita o encurtamento ou alongamento do magnetostritor, convertendo vibra\u00e7\u00f5es el\u00e9tricas de alta frequ\u00eancia em vibra\u00e7\u00f5es mec\u00e2nicas.<\/p>\n<h2>M\u00e9todo de soldagem ultrass\u00f4nica<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-906 aligncenter\" src=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/05\/\u0423\u043b\u044c\u0442\u0440\u0430\u0437\u0432\u0443\u043a\u043e\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u0441\u0445\u0435\u043c\u0430.webp\" alt=\"Diagrama de circuito de soldagem ultrass\u00f4nica\" width=\"258\" height=\"196\" srcset=\"https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/05\/\u0423\u043b\u044c\u0442\u0440\u0430\u0437\u0432\u0443\u043a\u043e\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u0441\u0445\u0435\u043c\u0430.webp 258w, https:\/\/metallsmaster.pro\/wp-content\/uploads\/2019\/05\/\u0423\u043b\u044c\u0442\u0440\u0430\u0437\u0432\u0443\u043a\u043e\u0432\u0430\u044f-\u0441\u0432\u0430\u0440\u043a\u0430-\u0441\u0445\u0435\u043c\u0430-250x190.webp 250w\" sizes=\"auto, (max-width: 258px) 100vw, 258px\" \/><\/p>\n<p>O m\u00e9todo de soldagem ultrass\u00f4nica inclui o seguinte:<\/p>\n<ul>\n<li>as pe\u00e7as a serem soldadas s\u00e3o fixadas juntas sob press\u00e3o;<\/li>\n<li>s\u00e3o submetidos a oscila\u00e7\u00f5es de alta frequ\u00eancia, ocorre vibra\u00e7\u00e3o, o que causa tens\u00e3o no ponto de conex\u00e3o;<\/li>\n<li>como resultado dessa conex\u00e3o, o calor \u00e9 gerado na superf\u00edcie devido ao atrito, a for\u00e7a do vetor de vibra\u00e7\u00e3o para a superf\u00edcie \u00e9 direcionada em um \u00e2ngulo reto;<\/li>\n<li>Energia el\u00e9trica de alta frequ\u00eancia \u00e9 convertida em movimento mec\u00e2nico vertical.<\/li>\n<\/ul>\n\n\t<!--<div class='top-banner-pages'>\t\n\n\t<\/div>--->\n\t\n<p>Vibra\u00e7\u00f5es de alta frequ\u00eancia ocorrem durante o atrito seco de part\u00edculas nas superf\u00edcies soldadas, destruindo as pel\u00edculas de \u00f3xido da superf\u00edcie. Em seguida, inicia-se o atrito puro, que \u00e9 mais intenso, e formam-se pontos de atrito. Gr\u00e3os come\u00e7am a se formar entre as duas superf\u00edcies met\u00e1licas, criando uma fronteira comum.<\/p>\n<p>O m\u00e9todo de soldagem ultrass\u00f4nica \u00e9 realizado:<\/p>\n<ul>\n<li>por al\u00edvio;<\/li>\n<li>sobreposi\u00e7\u00e3o;<\/li>\n<li>unindo um elemento plano com um redondo;<\/li>\n<li>esmagando as bordas;<\/li>\n<li>pe\u00e7as e filmes multicamadas.<\/li>\n<\/ul>\n<p>A amplitude de oscila\u00e7\u00e3o e o sistema de oscila\u00e7\u00e3o mec\u00e2nica s\u00e3o par\u00e2metros tecnol\u00f3gicos cruciais de um sistema de soldagem, pois transmitem energia ultrass\u00f4nica \u00e0 pe\u00e7a de trabalho. Para uma opera\u00e7\u00e3o eficaz, \u00e9 necess\u00e1ria uma amplitude de 30 a 70 \u00b5m.<\/p>\n<h3>Soldagem ultrass\u00f4nica de metais<\/h3>\n\n<!---<div class='top-banner-pages'>\n\n<\/div>-->\n\n\t\n<p>A soldagem ultrass\u00f4nica de metais \u00e9 um tipo de soldagem verdadeira. Cristais met\u00e1licos s\u00e3o unidos a dist\u00e2ncias at\u00f4micas, criando uma forte atra\u00e7\u00e3o e uma junta soldada resistente sem aquecer o metal at\u00e9 o ponto de fus\u00e3o. Este processo de soldagem n\u00e3o requer solda, fios de conex\u00e3o e nenhuma limpeza de superf\u00edcie subsequente. \u00c9 um m\u00e9todo ecologicamente correto de uni\u00e3o de metais.<\/p>\n<p>Vantagens da soldagem ultrass\u00f4nica de metais:<\/p>\n<ul>\n<li>n\u00e3o h\u00e1 necessidade de limpar a superf\u00edcie a ser soldada, apenas de graxa;<\/li>\n<li>aquecimento limitado e localizado;<\/li>\n<li>acess\u00edvel em locais dif\u00edceis;<\/li>\n<li>sem emiss\u00f5es nocivas;<\/li>\n<li>fra\u00e7\u00f5es de segundo do aquecimento \u00e0 soldagem;<\/li>\n<li>S\u00e3o soldadas chapas muito finas de at\u00e9 0,001 mm.<\/li>\n<\/ul>\n<p>Desvantagens deste tipo de soldagem:<\/p>\n<ul>\n<li>a faixa de espessura \u00e9 muito limitada;<\/li>\n<li>alto custo dos geradores de ultrassom;<\/li>\n<li>compress\u00e3o externa adicional.<\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>A soldagem ultrass\u00f4nica funde metal usando vibra\u00e7\u00f5es ultrass\u00f4nicas como fonte de energia. Este tipo de soldagem pode ser usado para soldar\u2026<\/p>","protected":false},"author":1,"featured_media":907,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[7],"tags":[],"class_list":["post-905","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-svarka-metallov"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 5.0.1.1 - aioseo.com -->\n\t<meta name=\"description\" content=\"\u0427\u0442\u043e \u0432\u0445\u043e\u0434\u0438\u0442 \u0432 \u0443\u043b\u044c\u0442\u0440\u0430\u0437\u0432\u0443\u043a\u043e\u0432\u043e\u0439 \u043c\u0435\u0442\u043e\u0434 \u0441\u0432\u0430\u0440\u043a\u0438 \u0438 \u043a\u0430\u043a \u0432\u044b\u043f\u043e\u043b\u043d\u044f\u0435\u0442\u0441\u044f \u044d\u0442\u043e\u0442 \u043c\u0435\u0442\u043e\u0434. \u041f\u043b\u044e\u0441\u044b \u0438 \u043c\u0438\u043d\u0443\u0441\u044b 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